PHI Non-Ferrous

We are specialized in supplying the equipment and solutions for Non-Ferrous industry which we offer extensive product range that is perfectly suitable.

Non-Ferrous Products & Service solutions

Our Non-Ferrous Division focuses on Non-Ferrous industrial products and Services provider:

  • Metallurgy
  • Coating Technology
  • Refractory and Insulation
  • Machinery and Equipment
  • Measuring Equipment Technology

“Providing Non-Ferrous Products and Solutions for Excellence”

Prolific Group

We are specialized in:

  • Removal of metallurgical impurities
  • Reduction of metal content in the dross
  • Modification with sodium and strontium
  • Grain refinement
  • Refining of aluminum

PRODUCTS LIGHT METAL

Aluminum is the most used metal to produce light and highly stressed castings. Due to its good castability and low specific mass, the automotive sector in particular offers many fields of application. Furthermore, it is ideal for food industry because of its low corrosion tendency.

All applications require specific metallurgic treatments including cleaning of the metal, grain refinement as well as modification. Only a specific treatment of the melt results in properties such as high strength, high extension values and secured anodisability. The treatment of the dross is also very important, as there is a huge saving potential of recovered metal and furnace and crucible walls need special maintenance.

Pressure Die Casting

+ Hypoeutectic AlSi alloys G-AlSi8Cu3, G-AlSi10Mg, G-AlSi7Mg G-AlSi12 und G-AlZn10Si8

For cleaning and treatment of the dross
ARSAL 2120
ARSAL 2125
ARSAL 2135
PROBAT-FLUSS AL 224

+ Hypereutectic AlSi alloys G-AlSi12, G-AlSi18CuNiMg, G-AlSi17CuNiMg

For cleaning
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125
PROBAT-FLUSS AL 2140

For grain refining of primary silicon
PROBAT-FLUSS VLP 200

Continuous Casting

+ Al-, AlMg, AlMgSi, AlCuMg, AlZnMg

For cleaning and treatment of the dross
ARSAL 2120
ARSAL 2125
ARSAL 2135

For sodium free dross treatment
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125
PROBAT-FLUSS AL 2140

For grain refining of aluminum alloys
MIKROSAL AL T 100
MIKROSAL AL T 200

For release agent
CILLOLIN AL 225

Sand Casting

+ Hypoeutectic AlSi alloys G-AlSi8Cu3, G-AlSi10Mg, G-AlSi7Mg G-AlSi12 and G-AlZn10Si8

For cleaning
ARSAL 2120
ARSAL 2125
PROBAT-FLUSS AL 224

For modification
EUTEKTAL T201
PROBAT-FLUSS MONOTAB NS
EUTEKTAL 375

For grain refining
MIKROSAL AL T 100
MIKROSAL AL 350

For improvement of the feeding behavior
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100

+ Near- and hypereutectic AlSi alloys G-AlSi12, G-AlSi18CuNiMg, G-AlSi17CuNiMg

For cleaning and skimming purposes
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125

For grain refining of primary silicon
PROBAT-FLUSS VLP 200

For improvement of the feeding behaviour
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100

+ Low Si alloys ; G-AlMg3, G-AlMg3Si, G-AlCu4Ti

For cleaning and skimming purposes
PROBAT-FLUSS 2126
PROBAT-FLUSS AL 3125

For grain refining
MIKROSAL AL T 100
MIKROSAL AL T 200

For improvement of the feeding behaviour
PROBAT-FLUSS LUNKERPULVER 200

Gravity Die Casting

+ Hypoeutectic AlSi alloys G-AlSi8Cu3, G-AlSi10Mg, G-AlSi7Mg G-AlSi12 and G-AlZn10Si8

For modification
EUTEKTAL T201
PROBAT-FLUSS MONOTAB NS
EUTEKTAL 375

For grain refining
MIKROSAL AL T 100
MIKROSAL AL 350

For improvement of the feeding behaviour
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100

+ Near- and hypereutectic AlSi alloys

For cleaning
ARSAL 2120
ARSAL 2125
PROBAT-FLUSS AL 224

For cleaning
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125

For grain refining of primary silicon
PROBAT-FLUSS VLP 200

For improvement of the feeding behaviour
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100

+ Low Si alloys; G-AlMg3, G-AlMg3Si, G-AlCu4Ti

For cleaning
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125

For improvement of the feeding behaviour
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100

…Professional Die Coating Material Manufacturer

for Aluminum Die Casting…

Various Type of Coating material

Anything related to die coating material for aluminum casting, casting technology business, development, production and sale of coating materials

We provide coating material for melting and holding furnace, hopper, ladle, melt level detective rod, thermocouple, sand mixing machine, etc., with base coating for preventing erosion and top coating for aluminum detachment.

We can also provide customized coating developed according to customers specific use condition, even for small lots.

Application of coating products for casting field:

  • Die Coating Material
  • Holding Furnace
  • Ladle , Crucible
  • HPDC Lubricant , HPDC Die Release Coating
  • Cavity Area
  • Gating System
  • Other Coating

DIRECT SEN BOU Products

+Mold Coating Material for GDC and LPDC

Coating characteristics: 

  • For bottom mold, aluminum wheel casting
  • For long life coating for general use

+Coatings for Tools, Equipment , etc.

Coating characteristics:

  • For ladle coating its use for pouring ladle (Cast iron and Ceramics) and excellent in preventing aluminum sticking
  • For all kinds of tools in aluminum casting, such as mixing rod, protective tube, pouring ladle, ladle for removing dross, flow smoothening net, net filter, to prevent corrosion

MOREX- Crucible

We supply Crucible for melting and holding furnace for foundry industries. We also provide installation, maintenance andrepairing services.Crucible Graphite & Silicon Carbide ,Pyrometer tubes, Degassing tube, Launder ,Rising tube, etc.

“Carbon-bonded SiC crucibles ,Excellent quality and its high cost performance ”

Silicon Carbide Crucible for melting and holding furnace for foundry industries, Silicon Carbide Crucible, Pyrometer tubes, Degassing tube, Launder etc.

Characteristics

The Characteristics of MOREX Crucibles:–

  • Uniform and constant quality, for a high strength and very good crack resistance
  • Low porosity for a good erosion and oxidation resistance
  • High thermal conductivity for short melting times and energy savings

MOREX- SCN

Morex SCN High Thermal Conductivity

Morex SCN high thermal conductivity and high corrosion resistance thermocouple protection tube for light alloys.

SCN stalk ( Riser tube ) is used for low pressure casting system and shows several advantages over ordinal iron stalk and free from erosion of ferrous contamination problems. SCN stalk is 40& light than same shape as iron stalk

SCN protection tube for thermos couple of features are superior erosion resistance and have high thermal conductivity to molten non-ferrous alloy.

SCN Lance pipe ( Gas Babbling Pipe ) it has increased to babble N2 or Ar gas into molten aluminium alloy for the purpose of de-gassing ( Mainly de-H2) which is indispensable for improvement of casting product.

SCN lance pipe can be stabile and effectively used for a long time because it can not only blow minute gas bubbles from its body but also enable no-permeation form molten aluminium alloy.

MOREX- ALT

Morex ALT For Molten metal

“ Excellent properties – ALT for molten metal ”

High thermal shock resistance

Low thermal conductivity

High machinability

High corrosion resistance to molten aluminum

Low wettability to molten aluminum

Ladle For Molten Aluminium

Titanate Aluminium Ceramics “ALT” ” has excellent properties for ladle molten aluminium Improving of Rationalization of production & Quality of product

Characteristics

The Characteristics of MOREX ALT :

  1. High abrasion of aluminium Double effect of using lubricant coating
  2. High heat insulation property Thermal conductivity is 1/15 of casting iron material
  3. High durability No erosion even dipped into melting aluminium for 3 months
  4. Light ½  weight of cast iron material

Specifications

* The table below is an example other shape will accept the desire shape.

ALT is Titanate Aluminium Ceramics by using of TYK original technics to control grain. By doing so, High strength & Low thermal expansion & Low thermal conductivity

MOREX- CERAMICS FILTER

Molten metal generates oxidizing impurities when it comes into contact with air in addition to inclusions. Removing the inclusions and oxidizing impurities is essential for improving product quality.

This product is a ceramic material that prevents oxidized impurities from getting into the product. The three-dimensional structure also prevents entrapped air due to turbulence in the molten metal during pouring, and exhibits a rectifying effect. Contributes to stable quality of metal products.

MOREX- NOTORP HYDROGEN ANALYZER FOR MOLTEN

NOTORP is an innovative hydrogen concentration analyzer designed for the production of molten aluminum alloys. Hydrogen/steam sensor of proton conductive ceramics based on CaZrInO3 is applied for measuring content of hydrogen/steam in high temperature gas atmosphere, molten Al and Cu, for fuel combustion control, warning sensor of hydrogen/steam explosion.

NOTORP HYDROGEN ANALYZER FOR MOLTEN
Vacuum Density Tester 3VT Basic

Vacuum density tester for casting density index sample, the consistently high quality the melt is assured and reject rate effectively reduced

  • User – friendly
  • Process reliable
  • Fully electronic

Degassing and cleaning machinery and plant equipment for foundries, combined treatment for degassing and cleaning of fluid aluminum.

MBS 4000
MBS 3000

MBS 3000 for degassing and cleaning of liquid aluminium – Automatic upstroke and downstroke

TIHO GROUP

Focus on the research and development, production and whole line integration of aluminum alloy casting intelligent equipment and provide overall solutions and one-stop turnkey services for aluminum alloy casting processing enterprises.

Core Fields

Our intelligent casting technologies can be applied to a wide range of aluminum alloy castings

Low Pressure Die Casting (LPDC)

Gravity Die Casting (GDC)

TiHo all Detail

Metalflow’s pressure Die Casting release agents are the result of decades of experience in the field of design and development of release agents for the metal industry. Technological lubricants and auxiliary products developed with the latest advances to improve the processes, help our clients with their waste management and allow them to comply with the most demanding environmental regulations.

40 years of accumulated experience in the field of design and development of release agents for the metal industry.

In METALFLOW we have developed our own technologies and incorporated them to our release agents to increase their efficiency and help our clients overcome the most demanding challenges in the die casting industry

We evolve our formulas to offer the best solutions to our clients’ challenges

Water based release agents

CASTFLOW products are dilutable water-based release agents. Its different ranges have been developed to achieve an excellent film for-mation in a wide temperature range, to reduce the loss of product due to over-use and to protect the die from metallization and oxidation, offering the highest cleanliness, perfect finishes and reducing cycle times.

Highlights:

  • Excellent lubrication properties to achieve an easy extraction of the part.
  • High efficiency in a wide temperature range
  • Facilitate the flow of the molten metal to ensure an optimal filling
  • Exclusive additives to optimize the cooling of the die.
  • Compatible with recirculation and recycling system
  • Avoid pipes and nozzles from clogging.
  • Extend the die life, avoiding metallization and oxidation
O-KIRA
Actual Test

Anti-Bac 99.99%

Certification from Green Leaf Chemical Co., Ltd.

“Non-irritating and Customer Safety”

Metal Recovery Machine (MRM) is being used to reclaim metal from dross.

Able to reclaim at least 20-30% of the aluminum contained in the dross

M-MRM50
MINI MRM

Model: M-MRM50

Type: Mobile

Dimension: W850 x L1380 x H1210 mm

Dross loading capacity: Max. 50 kg

Power supply: 220/380V

Motor: 1HP 3Phase 4P50Hz IP55

Gas supply: LPG

M-MRM7
MINI MRM

Model: M-MRM7

Dimension: W550 x L1150 x H960 mm

Dross loading capacity: Max. 7 kg

Power supply: 220/380V

Motor: 1HP 3Phase 4P50Hz IP55

Gas supply: LPG

Mini MRM Set
  • Mini MRM (1 Unit)
  • Ingot trolley (1 Unit)
  • Dross trolley (1 Unit)
Ingot trolley
Dross trolley

Improvement quality of molten aluminum

  • Cost Down
  • Movable
  • Compact
  • Operation friendly
  • Maintenance friendly
  • Environmental friendly
“ …SUF has excellent thermal characteristics in addition to filtration performance…. ”
  FEATURE OF SUF  –   SUPER FILTER
  • Reasonable price
  • High thermal shock performance
  • Stable Filtration performance
  • High thermal conductivity
  • Easy handling
SUF – Product
CHARACTERISTICS
Main componentSilicon carbide
Average porosity (%)45
Manufacturable porosity (μm)200~1,800
Maximum preheating temperature (℃)1100
Maximum operating temperature (℃)1000
Bulk density1.7~1.9
Compressive strength (kg/cm2)300
Coefficient of liner Expansion (×10-7/℃)35
Thermal Conductivity (w/m.K)240
Heating time up to 800℃ (Minute)10
Rapid heat resistance evaluation

Even if it is heated by one point ,it will not break. Please make it preheating even in the actual exercise.

Heating
Immediately after heating
After heating
Easy handling

By fixing our SUF products with special board , you can handle them more easily.

The dimension of the display are not limited to the vertical and horizontal

We provide solutions to enhance the production process in order to reach efficiency and effectiveness

Our Non-Ferrous services are offering:

Design and Custom Solutions :

Custom solutions of non-ferrous product and furnace design

Overhaul and Repairing Job :

Offering service for refractory and Re-lining of furnace, Overhaul Insulation, Repairing and Furnace improvement

REFRACTORY & RE-LINING OF FURNACE
OVERHAUL INSULATION FOR FURNACE
Preventive Maintenance :

Services in repairing and maintenance as Bubbling treatment, Cold cleaning, Hot cleaning

FURNACE CLEANING , TREATMENT
PREVENTIVE MAINTENANCE
OEM :

We work together with customer to manufacture products according to the customers’ requirement and design to serve for Original Equipment Manufacturer

Improvement Project :

We focus on productivity up and process effectiveness

ENERGY EFFICIENT INSULATION
THERMO-RESIN INSULATION
SMART MANUFATURING
PRODUCTION MONITORING SOLUTIONS
SCADA SYSTEM
FOR CASTING PRODUCTION
Other services :

OVERHAUL MELTING FURNACE
DUCT AND EXHAUST WORK

And Our Non-Ferrous Refractory services offering;

We providing the solution in refractory and insulation For all heating equipment ;

  • New build
  • Repair
  • Maintenance and Overhaul
  • Efficiency improvement

Supplying in all Ferrous & Non ferrous industry.

References

Energy Saving for Aluminum Industry

Catalog Request