Powering Innovation Worldwide
Welcome to Prolific Group, your reliable and official agent for IPSEN in Thailand. We provide turnkey solutions for IPSEN furnace installations nationwide, along with spare parts, comprehensive repair, and overhaul services. As a leader in the furnace market, IPSEN stands out with its precise heat treatment and brazing processes, backed by excellence centers in Germany and the U.S. Prolific Group is proud to promote and sell IPSEN furnaces in Thailand and neighboring countries, extending our expertise to maintenance and after-sales services. IPSEN’s comprehensive solutions, from design and manufacturing to automation, process technology, and customer support, have been trusted by over 10,000 heat treatment systems in over 60 countries.
Prolific Group Capability
1.Vacuum Furnace
IPSEN manufactures vacuum furnaces to achieve demanding specifications for your safety-critical and high-performance parts with 3 types of heater / hot zone materials which are Graphite Hot Zone, All Metal Molybdenum Hot Zones, and other custom construction of hot zones.
1.1 Standard Process
1.2 Specialized Process
1.2.1 Vacuum Aluminum Brazing Furnaces
Brazing is a metal-joining process in which two or more metal items are joined together by melting and flowing a filler metal into the joint. Vacuum brazing is a specialized brazing process performed in a vacuum furnace due to these benefits:
IPSEN’s vacuum aluminum brazing furnaces have individually controlled heating elements that encircle the work zone. This design minimizes cycle times and ensures precise, uniform heating of the workload. The seamless heating elements prevent resistance buildup and eliminate hot spots.
Furnace Sizes – Horizontal Models
| Furnace Model | Maximum Load Dimensions (W x H x L) | Maximum Weight Capacity | Operating Temperature |
|---|---|---|---|
| AL-24x24x36 | 24″ x 24″ x 36” (609 mm x 609 mm x 914 mm) | 1,000 lb (454 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
| AL-38x40x52 | 38″ x 40″ x 52” (965 mm x 1,016 mm x 1,320 mm) | 1,500 lb (681 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
| AL-38x40x62 | 38″ x 40″ x 62” (965 mm x 1,016 mm x 1,574 mm) | 1,500 lb (681 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
| AL-38x40x84 | 38″ x 40″ x 84” (965 mm x 1,016 mm x 2,134 mm) | 2,000 lb (907 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
| AL-38x40x90 | 38″ x 40″ x 90” (965 mm x 1,016 mm x 2,286 mm) | 2,000 lb (907 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
| AL-52x24x62 | 52″ x 24″ x 62” (1,320 mm x 609 mm x 1,575 mm) | 1,500 lb (681 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
Furnace Sizes – Vertical Models
| Furnace Model | Maximum Load Dimensions (Dia. x H) | Maximum Weight Capacity | Operating Temperature |
|---|---|---|---|
| VAL-48×84 | 48″ x 84” (1,219 mm x 2,134 mm) | 2,000 lbs. (907 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
| VAL-48×87 | 48″ x 87” (1,219 mm x 2,210 mm) | 2,000 lbs. (907 kg) | 600 °F – 1,200 °F (316 °C – 649 °C) |
1.2.2 Solution Nitriding (SolNit®)
SolNit is a thermo-chemical heat treatment process akin to case hardening, but it employs nitrogen rather than carbon as the alloying agent. Utilizing vacuum furnaces equipped with high-pressure gas quenching, this process nitrides stainless steel, enabling the hardening of low-grade stainless steel for a wide range of applications, including surgical instruments and household appliances.
1.2.3 Vacuum Carburizing with Acetylene (AvaC®)
Our exclusive Vacuum Carburizing with Acetylene (AvaC®) process leverages acetylene to almost eliminate the soot and tar issues typically associated with propane. This method significantly enhances carburizing efficiency, even for blind or through holes, and guarantees uniform carburizing for components with intricate shapes and high load densities.
1.2.4 Aluminum Ion Vapor Deposition (IVD)
Ion Vapor Deposition (IVD) is a technique for applying pure aluminum coatings to components for corrosion protection. This process is carried out in a vacuum environment to prevent oxygen and water vapor contamination.
1.2.5 Debinding and Sintering
Vacuum debinding and sintering are processes used for powdered metal parts, MIM components, 3D metal printing, and beading applications. Parts are heated to the binding agent’s vaporization temperature and held at this level until all the binding agent’s outgassing is complete. Then, after the debinding process is completed, the following process is when the temperature is increased to the sintering temperature of the base alloy and held to ensure solid-state part diffusion occurs. In IPSEN Furnace, both of these processes can be done in 1 furnace without the need for having 2 furnaces.
2.Atmosphere Furnace
We can supply both atmosphere batch furnaces and continuous furnaces or the latest atmosphere software technology to elevate your capabilities. The atmosphere furnace are offered with one of three gassing system options of Endothermic gas via generator with Ipsen Endosafe®, Nitrogen/Methanol, and Direct gassing with hydrocons & air Ipsen SuperCarb®. We also offer add-on technology such as Ipsen TurboQuenchTM and Ipsen SuperQuench® to make your furnace as easy as possible. a uniform quench for minimum distortion and high part quality.
Standard Process of Furnace:
a. Multi-Purpose Chamber Furnace Processes
b. Tempering Furnace Processes
Furnace Standard Size
| Furnace Model | Maximum Load Dimensions (W x H x L) | Maximum Weight Capacity |
|---|---|---|
| MEDIUM | WxLxH: 610 x 910 x 760 mm (24x36x24 in) | 500 kg (1,100 lb) |
| LARGE | WxLxH: 760 x 1,220 x 760 mm (30x48x30 in) | 1000 kg (2,200 lb) |
| EXTRA LARGE | WxLxH: 910 x 1,220 x 910 mm (36x48x36 in) | 1,500 kg (3,300 lb) |
| XXL | WxLxH: 1,220 x 1,520 x 1,300 mm (48x60x51 in) | 2,000 kg (4,400 lb) |
3.Installation & Commissioning
PHI specializes in providing complete furnace turnkey solutions, including comprehensive furnace installation and commissioning services. Purchasing a furnace is unlike buying other equipment; the installation and commissioning process is crucial for ensuring optimal furnace performance. Therefore, this phase is critical when considering a furnace as an investment and asset for your facility.
As an authorized partner of IPSEN, we have extensive experience in installing and commissioning IPSEN furnaces, ensuring your projects are executed with precision and expertise. Additionally, we support onsite Temperature Uniformity Surveys (TUS) and System Accuracy Tests (SAT) to verify your furnace’s uniformity and accuracy.
4.Furnace After Sales Service
Predictive Maintenance, Preventive Maintenance, Maintenance, Repair, Retrofit & Overhaul
The lifespan of a furnace is not solely determined by the quality of its raw materials, though IPSEN is renowned for its superior materials. Proper operation and maintenance are also crucial. IPSEN offers Predictive Maintenance (Pdmetrics ®) as an additional option, providing furnace operators with insights into the health of the furnace and its spare parts. Knowing when to perform maintenance or purchase spare parts is key to ensuring smooth operations.
Customers can rely on PES (Prolific Engineer & Services Co., Ltd) for preventive maintenance, furnace repair, and overhaul services. Our dedicated, highly experienced furnace engineers are ready to support IPSEN furnaces with exceptional after-sales service.
Success Stories – Case Study
Job Name: Repair insulation at the door of IHI vacuum furnace
Customer: D
Inadequate insulation can lead to high energy bills because your furnace will be working harder to retain the desired temperatureor harmful consequences in one way or another. With our improvement, you can effectively reduce energy costs and save money on your bills.
Before After
Taking off old Insulation Changing insulation Install to furnace in customer factory
5.Furnace Spare Part & Heat Treatment Accessories
With PHI’s support, you can be confident about sourcing furnace spare parts and accessories. We facilitate the purchase of original or customized furnace spare parts. We offer design support tailored to your workpiece and charge quantity requirements for furnace accessories like jigs and trays. PHI supplies a wide range of materials for jigs and trays, from durable casting materials to lightweight CFC materials or graphite materials, ensuring you get the best solution for your needs.
Industry Applications of IPSEN Furnaces are:
Aerospace & Aviation Industry- Medical Devices Industry
- Electronics Industry
- Automotive Industry
- Tool and Die Industry
- Oil and Gas Industry
- Oil and Gas Industry
- Household Appliances / Kitchen Tools
- Military & Defense Industry
- Marine & Ship Industry
Experience the power of the partnership between Prolific Group and IPSEN. Together, we can meet your heat treatment requirements with unparalleled quality and service, backed by our shared commitment to excellence and innovation.
