At Prolific Group, we have supplied industry 4.0 and IoT based technologies that can create opportunities for a wide range of industries, and will get more important within the future.
Holding furnace, widely used in aluminum industry, consume a significant amount of energy. To reduce energy consumption, the primary task is availability of data. However, finding skilled people prepared to work through the night in factory to support 24/7 production is one of the biggest challenges facing industry today. Our solution could help solve this problem.
The Internet of Things (IoT) is proposed to stream online energy data for energy monitoring of the holding furnace. The energy data captured by digital power meters and PLCs was transferred to a central server using real-time Ethernet – to better understand the process and identify
As manufacturers accrue detailed insight into all aspects of their production, they can use IoT monitoring to realize multiple benefits, such as secondary advantages earned from the reduction in costs, and improving plant capacity. The ability of connected systems to provide and display data that helps people to make better operational decisions and solve issues faster.
Our smart production monitoring solutions can:
MONITOR AND COLLECT DATA IN REAL-TIME
The critical electricity data in a user-friendly format on any device give our customers a live view of their operations. This allows them to make better real-time decisions that improve the efficiency, reliability, safety and profitability of their operations.
Instant notification system will drastically improve the situational awareness of your team members. In addition it allow each user to decide which notifications they will receive according to selected settings.
OPTIMIZING YOUR MAINTENANCE SCHEDULE
Our solution can detect if the performance of an electrical controller has degraded, then guide predictive maintenance before an incident arises, allowing greater real-time control over process and energy efficiency and reliability, while increasing operator safety.