SMART MANUFACTURING

OUR HEAT IS YOUR IMPROVEMENT

At Prolific Group, we have supplied industry 4.0 and IoT technologies that can create opportunities for a wide range of industries, and will get more important within the future.

Holding furnace, widely used in aluminum industry, consume a significant amount of energy. To reduce energy consumption, the primary task is availability of data. However, finding skilled people prepared to work through the night in factory to support 24/7 production is one of the biggest challenges facing industry today. Our solution could help solve this problem.

The Internet of Things (IoT) is proposed to stream online energy data for energy monitoring of the holding furnace. The energy data captured by digital power meters and PLCs was transferred to a central server using real-time Ethernet – to better understand the process and identify
improvement potentials. 

Benefits

As manufacturers accrue detailed insight into all aspects of their production, they can use IoT monitoring to realize multiple benefits, such as secondary advantages earned from the reduction in costs, and improving plant capacity. The ability of connected systems to provide and display data that helps people to make better operational decisions and solve issues faster.

Our smart production monitoring solutions can:

MONITOR AND COLLECT DATA IN REAL-TIME

The critical electricity data in a userfriendly format on any device give our customers a live view of their operations. This allows them to make better real-time decisions that improve the efficiency, reliability, safety and profitability of their operations.

INSTANT NOTIFICATIONS

Instant notification system will drastically improve the situational awareness of your team members. In addition it allow each user to decide which notifications they will receive according to selected settings.

MONITOR AND COLLECT DATA IN REAL-TIME

The critical electricity data in a userfriendly format on any device give our customers a live view of their operations. This allows them to make better real-time decisions that improve the efficiency, reliability, safety and profitability of their operations.

Many necessary function stops if the energy supply become interrupted or stopped.

Therefore real time monitoring of the electric controller is very necessary.